1, Raw Material : hot-dip galvanization steel strip
2, The thickness of the raw material: 0.5-1.8mm
3, The width of the feed-in: 400mm
4, The inner diameter of the steel coil : 508-600mm
5, The outer diameter of the steel coil : 1200MM
6, Main forming machine motor:Electromagnetic speed motor 7.5kw
7, Working voltage 380v 50hz  control voltage 24v
8, Forming steps: 12stepsÂ
9, Main forming machine use welded steel structureÂ
10, Transmission mode : gear wheel transmission( the material of the gear wheel use 45# steel, the surface disposed by high frequency )
11, Roller shaft use 45# steel, modulation disposal, the hardness of the modulation is  HB250-280.surface grinding. The outer diameter is 60mm
12, Roller mould use Gcr15,salt bath quenching.hardness is HRC58-62
13, The fastest production speed 0-22M/ minute
14, Tolerance:Â Â +/-0.50mm
15, Feed-in material way : from left to rightÂ
B .cutting equipmentÂ
16, hydraulic pressure qua power switch off
17, The ability of the cutting: 6tons
18, Hydraulic system pressure: 12Mpa. Work pressure 5Mpa
19, The form of the cutting: 45 degree skew
20, cutting scrap: no
21, The cutting machine frame use the high structural frame welding
22, The cutting mould is mould steel CR12, salt quenching hardness  is HRC60-62Â
23, Cutting length tolerance <= 1.5mmÂ
24, Steel structure frameÂ
25, Max bear weight of machine is 2tons
C.The whole production lineÂ
Feed-in machine --- material right/left guide --- correct calm machine - molding mainframe - roll mould ---finished product correct straight machine --- hydraulic prssure cutting equipment( hydraulic pressure station) ----- track cutting stepped vehicle - sever mould ---- received frame of material --- electric control box Â
D.Meas of the machine:
Main electric  L 5000mm X W 1650mm X H 1250mm
Length of the production line L 14500mm×W 1650mm X H 1250mm
The volume of production L 20000mm X W 4000mmÂ
Â
Tungsten carbide roller has characteristics of good wear resistance, high temperature red hardness, thermal fatigue resistance and thermal conductivity and high strength , have been widely used in high-speed wire rod, bar, rebar, seamless steel tubes, etc. Domestic production of tungsten carbide roller materials mostly WC- Co, WC- Co- Ni- Cr two series, and the content of Co, Co- Ni - Cr is in the range of 6wt% ~ 30wt%. From the use of perspective, tungsten carbide rollers has good mechanical properties, its flexural strength up to 2200 MPa or more, shock toughness up (4 ~ 6) × 10^6 J/ m^2, Rockwell hardness (HRA) is up to 78 to 90, widely in the high-speed wire rod rolling process, which is much higher than single-slot chilled cast steel or high speed steel rolls.Tungsten carbide is made of Tungsten Carbide Powder and binder phase (such as drilling, nickel, etc.), and then pressing and sintering, regardless of the conditions under cold rolled or hot rolled has excellent wear resistance, tungsten carbide rollers has been widely used in pre-finishing mill and finishing of high-speed wire rod currently. On the performance of tungsten carbide roller in hot-rolling wire rod , the material must meet the following requirements:
1. Sufficient anti-fracture strength;
2. Good abrasion resistance;
3. The smooth surface finish;
4. Excellent corrosion resistance, thermal fatigue, thermal cracking performance.
Tungsten carbide roller rings can working in bad conditions , small profile rolling (especially rebar rolling) process conditions is harsher than the high-speed wire rod, and therefore corresponds to the profile rolling ,tungsten carbide rollers recommend using high binder phase carbide.
Tungsten carbide roller material design
Pre-finishing all vehicles roller should ensure its high toughness, strength, rigidity and thermal conductivity, followed before considering its wear resistance. When designing each vehicles roller, pre-finishing materials should choose carbide grades of Co, Co- Ni- Cr binder content is high (greater than or equal to 25wt%) , requiring an average WC grain size of coarse (5μm ~ 6μm), to obtain a higher shock toughness, proper strength and hardness. For the finishing of the roller movements, particularly the last two rollers of the finish rolling, which suffered load is small, and high relative velocity of the material to be pressed (80 m / min ~ 120 m / min). In this case, the wear resistance of the roller to be the most important requirements, and must ensure the strength , timpact toughness and hardness of a reasonable match, so the binder of Co / Ni content ratio and the average grain WC control of particle size and other factors must have greater control in front of different pre-finishing rolling roll.
Tungsten carbide roller category
According to the structure of tungsten carbide rollers, it can be divided into solid tungsten carbide roller and composite tungsten carbide roller. Solid tungsten carbide rollers have been widely used in pre-finishing and finishing stands high speed wire rod mill (including fixed reducing the rack, pinch roller rack). Composite tungsten carbide roller is made of cemented carbide and other materials, and it can be divided into tungsten carbide composite roll rings and solid tungsten carbide composite roller. Tungsten carbide composite roll rings mounted on the roller shaft; solid tungsten carbide composite roller will be directly cast in the roll axis to form a whole, a large load is applied to the rolling mill.
Tungsten carbide roller production process control
Tungsten carbide rollers produced by powder metallurgy method, the key to its process control is the chemical composition of the material and the mixture was prepared, pressed molding, sintering and deep processing and other preparation process parameters.
1. Preparation of starting material (WC focus quality): As the WC raw material and quality control of the use of different levels of quality may fluctuate, resulting in adverse effects on microstructure.
2. Preparation of the mixture: Mixture preparation is the key to the production process of the roller, the roller of failure modes - trachoma, mainly generated by this procedure.
3. Pressing: roller pressing is an important process of the roller mill.
4. Sintering: roller sintering is to determine the final quality of the roller production processes, use of advanced low-pressure sintering technology, HIP sintering technology can greatly improve the performance of roller.
5. Deep processing: deep processing rollers have a greater impact on the quality and accuracy of the roller surface.
Carbide Roller,Carbide Ring,Mill of Rolling Line,Steel Wire Rod,Mill Rolling Finish Stand,Mill Roller Groove Type
Luoyang Golden Egret Geotools Co., Ltd , https://www.egretgeotools.com