Two Stage Recycling and Pelletizing System

Pictures of the production line

The ADS series compacting and pelletizing system combines function of compacting, plasticizing and pelletizing to one step, applied in the plastics recycling and pelletizing process. ADS system is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC materials re-pelletizing.

Final productions produced by ADS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
 
Working steps of ADS compacting and pelletizing system

1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The lumps or flakes will be well melted, plasticized in a 28D/10D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.



4. Melt filtration:
a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing:
die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
Advantages of ADS plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to PE/PP/ABS/PS/HIPS/PC materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Over-seas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: ACERETECH produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an ACERETECH recycling machine is 60 days.
  Pictures of the production line

The ADS series compacting and pelletizing system combines function of compacting, plasticizing and pelletizing to one step, applied in the plastics recycling and pelletizing process. ADS system is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC materials re-pelletizing.

Final productions produced by ADS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
 
Working steps of ADS compacting and pelletizing system

1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The lumps or flakes will be well melted, plasticized in a 28D/10D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.



4. Melt filtration:
a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing:
die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
Advantages of ADS plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to PE/PP/ABS/PS/HIPS/PC materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Over-seas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: ACERETECH produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an ACERETECH recycling machine is 60 days.
 

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