Since the outbreak of the European financial crisis, the global economy has entered a slowing development. Some developed countries are aware of the importance of manufacturing and hope to regain lost manufacturing through advanced automated production techniques. The U.S. government launched the "re-industrialization" strategy. The German government has formulated the "High-tech Strategy 2020" to clarify the ten major future projects. China introduced the "Made in China 2025" strategy this year, and Japan, one of the four Asian dragons, has also issued the " The new strategy for robots has set three major goals and five plans for the coming development.

In recent years, China’s labor costs have continued to rise and long ago it has lost the advantage of cheap labor. "Machine Substitution" has been launched at a swift pace. Since 2013, China has been the world's largest robot sales market for two consecutive years.

In April of this year, Japan's manufacturing input price index data fell by 5.5% year-on-year. To change the status of the economic downturn, the Japanese government passed the “next generation” manufacturing industry, which intends to transition to the use of big data. The publication of the White Paper will promote the rejuvenation of the Japanese manufacturing industry. In addition, the 2015 Japan Industrial Exhibition (Manufacuring World Japan 2015) will be held on June 24, 2015 at the Tokyo International Exhibition Center. According to reports, this year's Japan Industrial Fair brings together 2,230 companies from all over the world. This will be the best platform for companies with global leading products and technologies to communicate and negotiate business, and so far (26 years). The largest exhibition in Japan's industrial exhibition history.

After many years of industrial automation technology has been profoundly changing the manufacturing industry, the world's advanced industrial manufacturing technology innovation. In the wave of China's transformation and upgrading, Haier Internet Factory should be born in power. Users can personalize refrigerators in mobile phones and network terminals. In recent years, as an industry giant's door is vigorously promoting the concept of digital manufacturing, and Japan as a leader in robotics, its domestic FANUC, Yaskawa Electric, Kawasaki Heavy Industries, Nachi Fujimoto and other brand companies are also constantly introducing new products to deal with Manufacturing changes.


Global manufacturing reshuffle is imminent

Strong return of advanced automation technology

As people's living standards have increased and prices have risen, cheap resources are gradually disappearing. Some manufacturers choose to relocate to maintain low-cost production, but rising labor costs will not occur only in China, and global manufacturing is facing the same cost threats.

Resolving labor shortage through advanced manufacturing technologies and improving production efficiency are the inevitable ways for today's manufacturing industry to seize future commanding heights. Foxconn, the world’s largest electronics manufacturer, spent 300 million yuan to automate its Kunshan plant. The new plant employs more than 2,000 robots independently developed by Foxconn. Its employees have shrunk from 110,000 to 50,000 while the turnover is still increase.

Robots have a long-term sustainable work, do not pick the environment, high efficiency, easy management and many other advantages are generally optimistic about the manufacturing industry. Last year, the Puerto Real factory in Cadiz, Spain, used Japanese-made two-armed humanoid robots to perform repetitive tasks in the process of aircraft assembly. Robots are rapidly becoming popular in the global manufacturing industry. According to industry statistics, in 2014, sales of global industrial robots reached 225,000 units, an increase of 27% year-on-year, of which Asian sales accounted for about two-thirds.

The Asian manufacturing industry hopes to enhance competitiveness through advanced machinery and equipment. It is learned that the Japanese industry has set up the Tokyo Machinery Elements and Technology Exhibition [M-Tech] and the Medical Equipment Development and Manufacturing Exhibition [MEDIX], which can be seen through the exhibition. The most advanced mechanical products and application solutions.

Digital Manufacturing Improves International Competitiveness

Digital factory is a manifestation of the integration of information technology and industrialization. With the aid of information digital technology, digital factories provide integrated control solutions for the manufacturing process through integration, simulation, analysis and control. This digital factory can also be called VisualFactory, SmartFactory, VirtualFactory, and so on.

The manufacturing industry borrows digital technology to monitor and analyze the manufacturing process in real time, so that managers can make correct production decisions, effectively use plant resources, and increase production efficiency. Digital technology will make factories more intelligent. In 2015, the Japanese industry launched the Industrial 3D Virtual Imaging Technology Exhibition [IVR] and Design Engineering and Manufacturing Solutions Exhibition [DMS], which will see advanced production technologies and manufacturing solutions from around the world, including CAE, Manufacturing systems such as CAM, CAE, PLM, PDM, and SCM.

As a matter of fact, digital manufacturing technology has already matured in Japan's shipbuilding industry. The Japanese government attaches great importance to the research of digital shipbuilding technology and has invested heavily in digital projects. After years of development, various shipyards in Japan have completed digital systems, including Mitsubishi's independently developed MATES system, Sumitomo Heavy Machinery's SUMIRE system, Kawasaki Heavy Industries' KKARDS system, and Wanko Shipbuilding's HICADEC system.

The new generation of 3D animation technology has changed the traditional manufacturing mode. Through the realistic 3D model for process manufacturing analysis, everything from complete machine design, component testing to assembly has been completed in computer simulation. Engineers can accurately see design errors and test whether they can be manufactured before the product is produced. It is reported that after the U.S. Boeing aircraft entered a digital factory, the development cycle of large aircraft has been shortened from the past 8 years to 5 years.

At present, global aircraft manufacturing, automobile manufacturing, shipbuilding, and construction machinery manufacturing companies have gradually utilized digital technology to achieve “paperless” design and production. In China, Sany Heavy Industry, a construction machinery company, actively utilized the advantages of the information age to introduce automated manufacturing models in the production workshop and realized the digital manufacturing of construction machinery. In Germany, Siemens Amberg's factory passed the digitization technology to achieve a quality qualification rate of 99.9988%, which is an industry model. Siemens President Gail Kay said that the digital factory will be the future direction of the manufacturing industry in the 4.0 era.

Automation technology not only solves the labor problem in the manufacturing industry, but also brings about an increase in productivity and promotes the arrival of the personalized customization era. In recent years, under the background of the policy of various countries to vigorously promote the development of advanced manufacturing, many emerging fields such as robots, Internet of Things, industrial big data, and cloud computing have entered a fast-growing orbit. With the continuous advancement of automation technology, the manufacturing industry will accelerate its transformation and upgrade into the era of intelligence, and the global manufacturing landscape will undergo a new round of changes.

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