Suitable: cream,paste, foundation,ointment, lotion, gel, conditioner, milk, sauce, etc
Capacity: 5~5000L
Contact part: SUS304/316L (three jackets, contact material parts adopt SUS316L, the other two layers adopt SUS304)
Homogenizer speed: 0~3600rpm
Scraper speed: 0~80rpm
Lifting: hydraulic lifting system
Heating: by steam/electrically
Operation: automatically (PLC)/manually
Main Composition
The vacuum emulsifying mixture is mainly composed of water pot,oil pot,emulsify pot,vacuum system,lifting system(optional),electric control system(PLC is optional),operation platform,ect.
Usage and Application Field
The product is mainly applied in such industries as daily chemical care products,biopharmaceutical industry,food industry,paint and ink ,nanometer materials,petrochemical industry ,printing and dyeing auxiliaries,pulp& paper,pesticide fertilizer ,plastic&rubber,electric and electronics,fine chemical industry,ect,the emulsifying effect is more prominent for materials of high base viscosity and high solid content.
Performance & Features
The vacuum emulsifying produced by our company include many varities. The homogenizing systems include upper homogenization, lower homogenization,internal and external circulating homogenization. The mixing systems include single-way mixing,double-way mixing and helical ribbon mixing. The lifting systems includes single-cylinder lifting and double-cylinder lifting. Varies high quality products can be customized according to customer 's requirements.
The triple mixing adopts the imported frequency converter for speed adjustment,which can meet different technological demands.
The homogenization structure made through. German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4200 rpm and the highest shearing fineness can reach 0.2-5um.
The vacuum defoaming can make the materials meet the requirement of being aseptic . The vacuum material sucking is adopted, and especially for the power materials,vacuum sucking can avoid dust.
The emulsifying pot lid can adopt lifting system ,easy to clean and the cleaning effect is more obvious,the emulsifying pot can adopt tilt discharge.
The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing,which fully conforms to GMP requirements.
According to technological requirements ,the tank body can heat or cool the materials. The heating modes mainly include steam heating or electric heating to ensure the control of the whole machine is more stable,the electric appliances adopt imported configurations,so as to fully meet the internal standards.
Technical Parameter
Model |
Capacity      (L) |
Stir motor |
Homogenizer |
Total power |
Outline Dimensions WxHxL |
(Mpa) Limit vacuum |
||||
KW | r/min | KW | r/min |
Electric heating |
Steam heating |
 |
||||
RHJ-U5 | 5 | 0.18 | 0-63 | 0.37 | 0-3000 | 5 | 2 |
 |
1260x540x1600/1850 | -0.09 |
RHJ-U10 | 10 | 0.37 | 0-63 | 0.75 | 0-3000 | 6 | 3 | 1300x580x1600/950 | -0.09 | |
RHJ-U50 | 50 | 1.1 | 0-63 | 3-5.5 | 3000 | 18 | 9 | 2600x2250x1950/2700 | -0.085 | |
RHJ-U100 | 100 | 1.5 | 0-63 | 4-7.5 | 3000 | 32 | 13 | 2750x2380x2100/2950 | -0.085 | |
RHJ-U200 | 200 | 2.2 | 0-63 | 5.5-11 | 3000 | 45 | 15 | 2750x2750x2350/3350 | -0.085 | |
RHJ-U300 | 300 | 2.2 | 0-63 | 7.5-11 | 3000 | 49 | 18 | 2900x2850x2450/3500 | -0.085 | |
RHJ-U500 | 500 | 4 | 0-63 | 11 | 3000 | 63 | 24 | 3650x3300x2850/4000 | -0.85 | |
RHJ-U1000 | 1000 | 5.5 | 0-63 | 15 | 3000 | 90 | 30 | 4200x36503300/4800 | -0.85 | |
RHJ-U2000 | 2000 | 7.5 | 0-63 | 15 | 3000 | - | 40 | 4850x4300x3800/5400 | -0.85 |
Guangzhou Li&Li Professional Chemical Equipment Co, . Ltd. Is professional corporation that mainly operates design, manufacture, installation and debugging of cosmetic, pharmaceutical, chemical, food, etc. Equipments. Enterprise strictly implements the ISO9001 standard management, with strong technical force, complete detection equipment, advanced process and complete product variety which including all kinds of Reaction Kettle, agitator bath, storage tank, vacuum emulsifying machine, conveyor, filling machine and non-standard equipments process and manufacture; Electrical engineering, automatic-control engineering, pipe design and equipment installation.
"Gravity Die Casting. A permanent mould casting process, where the molten metal is poured from a vessle of ladle into the mould, and cavity fills with no force other than gravity, in a similar manner to the production of sand castings, although filling cn be controlled by tilting the die."
Gravity Die Casting
Sometimes referred to as Permanent Mould, GDC is a repeatable casting process used for non-ferrous alloy parts, typically aluminium, Zinc and Copper Base alloys.
The process differs from HPDC in that Gravity- rather than high pressure- is used to fill the mould with the liquid alloy.
GDC is suited to medium to high volumes products and typically parts are of a heavier sections than HPDC, but thinner sections than sand casting.
There are three key stages in the process.
- The heated mould [Die or Tool] is coated with a die release agent. The release agent spray also has a secondary function in that it aids cooling of the mould face after the previous part has been removed from the die.
- Molten metal is poured into channels in the tool to allow the material to fill all the extremities of the mould cavity. The metal is either hand poured using steel ladles or dosed using mechanical methods. Typically, there is a mould [down sprue" that allows the alloy to enter the mould cavity from the lower part of the die, reducing the formation of turbulence and subsequent porosity and inclusions in the finished part.
- Once the part has cooled sufficiently, the die is opened, either manually or utilising mechanical methods.
Advantages
- Good dimensional accuracy
- Smoother cast surface finish than sand casting
- Improved mechanical properties compared to sand casting
- Thinner walls can be cast compared to sand casting
- Reverse draft internal pockets and forms can be cast in using preformed sand core inserts
- Steel pins and inserts can be cast in to the part
- Faster production times compared to other processes.
- Once the tolling is proven, the product quality is very repeatable.
- Outsourced Tooling setup costs can be lower than sand casting.
Gravity Casting Parts,Aluminum Alloy Gravity Casting Parts,Aluminum Gravity Die Casting Parts,Gravity Casting Aluminum Parts
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